Industrial Automation Control System Requirements

OMRON Automation Component Malaysia 

Boost the quality and adaptability of your manufacturing process by OMRON Automation Component Malaysia

Previously, the goal of automation was to boost productivity (because automated systems can operate 24 hours a day) and lower the cost of human operators (i.e. wages & benefits). Automation’s focus has switched to improving quality and flexibility in the manufacturing process nowadays. The insertion of pistons into engines used to be done manually in the automobile industry, with a 1-1.5 percent mistake rate. Currently, this task is carried out by automated machines with a 0.00001 percent mistake rate.

Industrial Automation Control System Requirements

OMRON Automation Component Malaysia

Increase the quantity of output.

Improving the quality of the output.

Control the cost of expenses.

Types of Controls

1. Electrical Control System

2. Pneumatic Control System

3. Hydraulic System

Classification of Automation Control Systems

Fixed Automation

Programmable Automation

Advantages of Industrial Automation

Lower operating cost: Industrial automation eliminates healthcare costs and paid leave and holidays associated with a human operator. Further, industrial automation does not require other employee benefits such as bonuses, pension coverage, etc. Above all, although it is associated with a high initial cost it saves the monthly wages of the workers which leads to substantial cost savings for the company. The maintenance cost associated with machinery used for industrial automation is less because it does not often fail. If it fails, only computer and maintenance engineers are required to repair it.

High Productivity

Although many companies hire hundreds of production workers for up to three shifts to run the plant for the maximum number of hours, the plant still needs to be closed for maintenance and holidays. Industrial automation fulfills the aim of the company by allowing the company to run a manufacturing plant for 24 hours a day 7 days a week and 365 days a year. This leads to a significant improvement in the productivity of the company.

High Quality

OMRON Automation Component Malaysia

Automation alleviates the error associated with a human being. Further, unlike human beings, robots do not involve any fatigue, which results in products with uniform quality manufactured at different times.

High Flexibility

Adding a new task in the assembly line requires training with a human operator, however, robots can be programmed to do any task. This makes the manufacturing process more flexible.

High Information Accuracy

Adding automated data collection can allow you to collect key production information, improve data accuracy, and reduce your data collection costs.  This provides you with the facts to make the right decisions when it comes to reducing waste and improving your processes.

High Safety

Industrial automation can make the production line safe for employees by deploying robots to handle hazardous conditions.

Factory and process automation, building installation and services, and product distribution ranging from general electrical components to sophisticated automation control and lighting equipment systems are all part of our company activities.

In Conclusion

Xyreon Malaysia as a company is a prominent and progressive distributor of electrical distribution and instrumentation goods in Malaysia, offering some of the world’s most famous companies.